Design Elegance – Patented Design Principles

//Design Elegance – Patented Design Principles
Design Elegance – Patented Design Principles 2018-07-12T10:32:50+00:00

Design Elegance – Patented Design Principles

This page explains some of the patented design principles behind Wallace gantry cranes.

Wallace Gantry Cranes - Patented Pinned-Joint Design

2-Ton Nominal Capacity Round Tube Tri-Adjustable Crane

Self-Centering Beam Support

The Wallace gantry crane is the embodiment of design elegance. The self-centering beam support design provides several advantages over more rigid beam suspension methods in mobile cranes. Wallace Tri-Adjustable, Hippolift, and 15-ton models all use this proprietary design.

Pinned Joint Construction

First and foremost, the “pinned at both ends” design minimizes stresses borne by the support member. From classical stress analysis theory, loads are transmitted along the leg structure. Torsional or off-angle loads are reduced because of the four bar link design, as shown below. This linkage is the heart of the Wallace patented self-aligning beam.

Joint Detail of the Four Bar Link Design | Wallace Cranes

Joint Detail of the Four Bar Link Design

four_bar

compression

The pinned joints make assembly easier. Parts rotate such that pin insertion can be done with a 16 oz hammer. The main legs are attached to the crane with a pinned joint going into the I-beam bracket at the top of the leg and a pinned joint on the lower leg going into the caster frame.

Assembly instructions only run only two pages, further demonstrating the simplicity and elegance of the design. You never have to try to bend metal to achieve the necessary fit.

No Welds In Tension

As you can see in the detailed CAD end-profile and free body diagram above, there are no welds in tension. The caster frame bracket welded to the leg is in pure compression. The internal weld is shielded from most impacts, again yielding a more reliable design.

The rendered image (below) shows how the caster frame pin at the base of the leg transmits the load across a single line.

Caster Frame Pin at the Base of the Leg Transmits the Load Across a Single Line | Wallace Cranes

Caster Frame Pin at the Base of the Leg Transmits the Load Across a Single Line

Fit

The attachment of the leg to the beam support bracket is accomplished with one pin for each leg. Each support pin only carries 1/4 of the total crane load. According to the design for assembly techniques, this method provides a surer fit. The movable brackets and the single hole ease assembly and reassembly.  The design allows for some misalignment allowing pins go in easily, speeding up initial and subsequent reassembly.

The easy insertion of the load bearing pins further reduces the likelihood of assembly-induced pre-stresses. These stresses can reduce crane life and reliability.

Flexibility

The casters and frame flex so that the four wheels are always in contact with the floor. This allows the crane to handle uneven floors. The frame flex also ensures that load is distributed among all the casters. Even if the load is entirely on one end of the crane, the load is evenly distributed between those two legs.

Robust, Enduring, Easy-To-Assemble Cranes

The net result for you is a product with a longer life because unnecessary stresses are reduced. Cranes are portable, adjustable, and easy to assemble and disassemble.

Our cranes are known for their longevity. Since having developed the original tri-adjustable patent in 1954, we have more gantries still in use than any other manufacturer. We are the sought-after crane manufacturer for many of the world’s best-known brands – Coca-Cola, NASA, Goodyear, General Electric, Exxon Mobile, Lockheed Martin, and the United States Postal Service, to name a few.

Sturdy yet moves with remarkable ease—quick and easy to assemble.  We are certainly pleased with this unit and are still surprised at the quality for the cost involved.  WICHITA STATE UNIVERSITY

Contact us (610-647-1400) if you need assistance or would like to request a quote. We have experts on hand to answer all your questions.